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ENGINEERING / APPROVED CONCEPT — NOT YET IMPLEMENTED

OptiFill.

A software-first industrial bottle fill-level inspection concept. My role: Tech Lead, GateKeepers.

FILL-LEVEL INSPECTION · CONCEPT DIAGRAM

Conceptual illustration · not a photograph, CAD render, or completed prototype.

Approved Concept — Not Yet Implemented. No physical prototype or production software has been completed.

A pivot toward a clearer inspection problem.

As Tech Lead for GateKeepers, I helped shape an industrial bottle fill-level inspection concept. The original weight-based sorting idea was rejected. We pivoted to liquid-level inspection, and the revised design was approved by the review panel.

Proposed architecture

  • ESP32 controller
  • HC-SR04 ultrasonic sensor and VL53L0X ToF sensor
  • ESP32-CAM
  • Raspberry Pi / Linux server
  • React dashboard
  • SQLite data logging
  • Conveyor and rejection-gate controls

From approved design to implementation

This is a design direction, not a working inspection system. Sensor evaluation, physical construction, dashboard implementation, and system testing remain future work. There are no performance or accuracy results to report.

Design documents and system diagramsOriginal project media needed · illustration above is conceptual
PROJECT NOTES
Team
GateKeepers
My role
Tech Lead
Status
Approved Concept — Not Yet Implemented
Evidence
Owner-supplied project brief
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